Monday, March 14, 2016

Rotating Equipment: Foundation Pre-Pouring Concrete Inspection

This inscription is written to be a general guidelines for site engineer to inspect the foundation prior equipment erection/installation.

The best way to solve a problem is by preventing it. Perhaps this will be a little discomforting, considering that it is not at all a rotating engineer’s job to inspect the result of bekisting/formwork prior the concrete pouring.

Rotating engineer VS Civil engineer
The civil and rotating engineer have a very fundamental difference. Rotating engineer usually talks in micrometers while the civil engineer talks in centimeters.

In some case, to avoid any dispute regarding the foundation, it is recommended for the rotating engineer has more involvement in the foundation inspection activity.

I have experiences when the civil works is not satisfactory because the anchor holes position is deviated too far, the level is not right and anchor box size is not sufficient. This deviations were causing the corrective action to be very time consuming and costly.

Hence, to avoid the same mistake happening again, it is recommended that the rotating engineer is more involved in the pre-pouring concrete inspection.

Pre-requisite Documents
The pre-requisite documents used as reference on pre-pouring inspection are as follows:
1.     Plot plan drawing
2.     Foundation drawing
3.     Equipment general arrangement drawing
4.     Civil foundation standard drawing
5.     Inspection Checklist

Important Aspects
The aspect that needed to be focused on by rotating engineer on pre-pouring inspection are as follows:
1.     The coordinate of the foundation centerline
2.     The size of the foundation (length, width, diagonal)
3.     The  elevation of the TOC (top of concrete)
4.     The size of the anchor box (length, width, depth)
5.     The relative position of the anchor bolt
6.     The elevation of the anchor bolt (if using embedded anchor)


The deviation of the measurement shall not exceed 3 mm, while for anchor bolt position the deviation for each anchor position shall not exceed 1.5 mm.

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